Because coal is a solid we can’t extract it from the ground through a pipe, we have to go get it. Coal mines are like very large construction projects; large amounts of material must be moved, massive equipment is used, and the “footprint” of the operation is considerable. More so than conventional petroleum operations, much of the emphasis in mining operations is placed on moving material (coal, overburden rock and soil) efficiently.
The average citizen typically laments that mining companies don’t refill the mine when operations are completed. Consider the Berkeley Pit in Butte, Montana. This image of Berkeley Pit was taken from the International Space Station. Nobody’s gonna fill that hole up: it would be too expensive and the company or companies that made the pit are no longer generating any revenue from the mine to use on such reclamation. We’ll return to this thought later in the discussion on surface mining.
Underground Mining Methods
Underground mining methods generally leave a smaller surface footprint.
Longwall mining is reasonably safe and yields high coal recovery. The coal is transported out of the mine largely on conveyors eliminating the need for vehicles to transport the coal (in those small spaces only small vehicles could be used). This video from a University of Wollongong site shows a shearer removing coal from a face while the supports move toward the face from behind the miners. The back (roof or ceiling) may then collapse behind the supports as they move forward. You can see images of the equipment in the lecture notes. The disadvantage to longwall mining is that as the overlying rock collapses, the collapse may reach and disrupt the surface. Thus if there are roads, buildings (a built environment) or an important aquifer over the the coal deposit, longwall mining is not the preferred method.
Room and pillar mining allows one to retrieve the coal without any subsidence or surface collapse. It is a straightforward process in concept; you leave pillars of coal to support the overlying rocks.
The main problem with the room and pillar technique is that the pillars may be very large (about 40% of the coal in the area mined). Reducing pillar size or removing pillars ( called retreat mining when the miners are working back toward the “exit”) yields greater financial return but at the cost of greater risk to the miners (from unstable ground conditions within the mine). Its worth noting that every action that you take (using a seat belt, studying for an exam) involves some consideration of risks and rewards. This consideration is particularly stark when considering retreat mining: probably the most hazardous mining activity in the United States. On July 31, 2007 Assistant Secretary of Labor Richard Strickler opened a scientific conference on ground control (the science of preventing big rocks from falling on you in a mine) with a statement that included the following words
Roof and rib (the wall of the mine RMK) fatalities and injuries appear to be disproportionately high during retreat mining. For example, since 2000, fourteen of 49 fatalities (29 percent) occurred during room-and-pillar retreat mining operations. This percentage is high when you consider that mines which use this mining method employ only around 19 percent of underground coal miners and account for about 18 percent of the underground coal production. In addition, the actual retreat process accounts for only a portion of the production.
This doesn’t mean that companies that engage in retreat mining are run by bad people. It does mean that this activity is one that needs to be undertaken carefully and with appropriate recognition of the risks involved.
Surface Mining Methods
Surface mining has many advantages over underground mining. Many of the the ground control, dust control, and ventilation problems that are faced underground disappear. It is somewhat unfortunate that the most environmentally benign and safest surface mining technique has gotten a bad rap.
This brings us to strip mining.
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Strip mining is a technique by which you mine a near-horizontal coal seam in a series of strips. The example above is from Beulah North Dakota. 1)A trench is dug from one end of the property to the other from the surface to the top of the coal seam. The overburden removed is placed along side the trench. 2)As the trench is dug equipment follows removing the coal from bottom of the trench. 3)Upon completion of the initial strip, a second trench is dug adjacent to the first exposing more coal. The overburden (spoils) is placed in the first trench. 4)The coal is removed from the bottom of the new trench. 5)Steps 3 and 4 repeat until the coal is completely mined. The equipment used for overburden removal quite large and may be a walking dragline (these guys can hook you up if you’re in the market). The equipment used to remove the coal is a bit smaller (although still massive by our standards). The gigantic bucket-wheel excavator that we looked at in class was the Tenova TAKRAF RB293 (the largest vehicle in human history).
One great advantage to true strip mining is that the company doing the mining can regrade the spoils piles while they are earning money from the mine. Thus the environmental impact is minimized: you fill the hole as part of the mining process and have revenue from the mining operation to use to perform the reclamation.
Strip mining got a bad rap for two reasons. 1)Early strip mines weren’t reclaimed.
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This example is from Illinois. You’ll get a better picture if you move the map around and enlage portions of it. You will easily see which areas have been disturbed by mining. The spoils piles are unsightly. Because they contained significant amounts of pyrite the piles were also an environmental hazard.
2)The term strip mine has been applied to all surface mines many of which are not as easy to reclaim as strip mines. Examples include contour mines (where a coal seam is mined along the contour of a hill) and mountaintop removal. In the last method large amounts of rock are graded off the top of a topographic high, deposited in a low area and a coal seam is removed. The effects of both contour and mountaintop removal are visually jarring. Both methods are hard to reclaim. It is impossible to regrade the land to its original contours and relatively little reclamation can take place until much of the mining has been completed. At this point the operation generates no more revenue. Thus strip mining, which typically allows much of the heavy work in reclamation to take place at the same time as mining, is a superior operation. Reclamation occurs when the mining operation is generating a positive cash flow. Because the lease holders will want to continue operations they will be more willing to heed the suggestions of a environmental regulator that represents the citizens.